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Old Holden Sheds Reapers Workguides and HR Shed Reapers Work Guides Engine, Engine Bay and Ignition Grounding Wire Kit
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Engine, Engine Bay and Ignition

1. Fitting Air... 2. Replacing... 3. Blue... 4. Grounding... 5. Oil and... 6. Installing ... 7. Replacing... ... 9. Upgrading...

Grounding Wire Kit

Fitting a cheap grounding wire kit to the HR.

Date: 04/12/04
Owner: ReaperHR
Size: 17 items
P1020252

P1020252

This is the fairly cheap grounding wire kit I bought from http://www.techieonthemove.com or http://stores.ebay.com.au/TECHIE-ON-THE-MOVE-Car-Accessories
Compared to other grounding wire kits this one was very cheap at $40 (some may run into the hundreds of dollars).

Date: 04/12/04
Owner: ReaperHR
Views: 569
P1020253

P1020253

Inside the kit we get 5 grounding wires, 4 bolts, 4 spring washers, 4 nuts, the grounding wire bracket and a handful of cable ties.

Date: 04/12/04
Owner: ReaperHR
Views: 549
P1020254

P1020254

The first thing to do is take note of your current earthing setup. The HR has a decent line from the battery negative to the engine but a pitifully inadequate lead from the negative terminal to the chassis at the radiator. I'll be keeping the current setup but adding leads from this kit to the current positions also, as well as to 3 other positions on the car.

Date: 04/12/04
Owner: ReaperHR
Views: 536
P1020255

P1020255

The grounding wire bracket can usually just be bolted to the existing ground wire or even simply screwed into it. In my case there is enough space to bolt it along with the existing wire. Before bolting it into place though lay it out so that you can see how you want it to sit and make sure it will fit that way.

Date: 04/12/04
Owner: ReaperHR
Views: 497
P1020256

P1020256

This picture shows how I fitted the grounding wire bracket to the existing fitting, no drilling or adjustment was required.

Date: 04/12/04
Owner: ReaperHR
Views: 504
P1020257

P1020257

My first step is to remove the small earth wire from the radiator, normally those wires would not all be there but they are from my "temporarily" wired up electric fans.

Date: 04/12/04
Owner: ReaperHR
Views: 480
P1020258

P1020258

Next make sure the bolt fits through the hole in the grounding wire, if it doesn't then you may have to drill it out a little.

Date: 04/12/04
Owner: ReaperHR
Views: 448
P1020259

P1020259

The next step is to give the place where the grounding wire will bolt to a good rub with sandpaper to bring up some nice shiney metal and allow a good contact point.

Date: 04/12/04
Owner: ReaperHR
Views: 431
P1020260

P1020260

If the hole in the grounding wire is too small it is easy to give it a quick drill to enlarge it. Put the terminal on a block of wood and hold the end securely so that it doesn't twist.

Date: 04/12/04
Owner: ReaperHR
Views: 427
P1020261

P1020261

A picture of my first two grounding wires going to the same positions as the original wires, the original wires are also still in place and both areas were given a good rub with sandpaper.

Date: 04/12/04
Owner: ReaperHR
Views: 568
P1020262

P1020262

I then moved on to making the rest of the connections. I have one to the chassis at the radiator, one to the engine head, one to the alternator bracket, one to the firewall and the last to one of the mudguard bolts.

Date: 04/12/04
Owner: ReaperHR
Views: 630
P1020263

P1020263

Another image of the completed setup, from the passengers side.

Date: 04/12/04
Owner: ReaperHR
Views: 531
P1020264

P1020264

The grounding wire at the alternator bracket.

Date: 04/12/04
Owner: ReaperHR
Views: 513
P1020265

P1020265

The grounding wire and original wire at the engine head.

Date: 04/12/04
Owner: ReaperHR
Views: 463
P1020266

P1020266

The grounding wire and original wire at the radiator position, notice the difference in wire dimensions.

Date: 04/12/04
Owner: ReaperHR
Views: 481
P1020267

P1020267

The grounding wire at the mudguard. I slipped the grounding wire around the lip at the end of the guard and made sure it was sitting flat so that it won't interfere with the bonnet closing

Date: 04/12/04
Owner: ReaperHR
Views: 445
P1020268

P1020268

The grounding wire at the firewall, you can see where I've given the metal a good rub to remove any paint and exposed bare metal for better conductivity.

Date: 04/12/04
Owner: ReaperHR
Views: 533
 
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