DSCN3804_022aDSCN3804 When purchsed there were no front panels at all. I had to source a premier front to make it complete. Date: 19/07/11 When purchsed there were no front panels at all. I had to source a premier front to make it complete.
DSCN3805_023aDSCN3805 The car is a factory 6 cylinder, 3 on the tree WB ute. When I got it, it had a 253, 4 speed with extractors. Date: 19/07/11 The car is a factory 6 cylinder, 3 on the tree WB ute. When I got it, it had a 253, 4 speed with extractors.
DSCN3806_024aDSCN3806 At some stage I will have to find a front bumper, grill and headlights. Well that is a long time away yet. Date: 19/07/11 At some stage I will have to find a front bumper, grill and headlights. Well that is a long time away yet.
DSCN3807_025aDSCN3807 Passenger side door looks good with no dents or rust. Date: 19/07/11 Passenger side door looks good with no dents or rust.
DSCN3808_002aDSCN3808 Left hand side has been redone at some stage, as the tonneau clips are gone. Date: 19/07/11 Left hand side has been redone at some stage, as the tonneau clips are gone.
DSCN3809_003aDSCN3809 Tailgate looks OK in the photo, but it is pretty badly bent. Especially on the inside. Date: 19/07/11 Tailgate looks OK in the photo, but it is pretty badly bent. Especially on the inside.
DSCN3812_006aDSCN3812 Interior comes in brown. I like the console though. Date: 19/07/11 Interior comes in brown. I like the console though.
DSCN3814_008aDSCN3814 Only 246 thousand K's on the clock. Old holdens never die. Date: 19/07/11 Only 246 thousand K's on the clock. Old holdens never die.
DSCN3816_010aDSCN3816 One small rust spot in the plenum.....means heaps more rust underneath. Date: 19/07/11 One small rust spot in the plenum.....means heaps more rust underneath.
DSCN3834_012aDSCN3834 Good thing about WB utes, is that they have Commodore buckets. Date: 19/07/11 Good thing about WB utes, is that they have Commodore buckets.
DSCN3835_013aDSCN3835 Left hand floorpan in pretty good nick. Date: 19/07/11 Left hand floorpan in pretty good nick.
DSC_0392_069aDSC_0392 Time for some serious work to start. Even though the front looks like it needs work, the ute tub was even worse. Date: 20/07/11 Time for some serious work to start. Even though the front looks like it needs work, the ute tub was even worse.
DSC_0396_070aDSC_0396 The interior is not too bad. Date: 20/07/11 The interior is not too bad.
DSC_0402_074aDSC_0402 The back cargo area is absolutely terrible. There must be 10,000 holes drilled in it and just as many dents. Date: 20/07/11 The back cargo area is absolutely terrible. There must be 10,000 holes drilled in it and just as many dents.
DSC_0632_075aDSC_0632 After LOTS of welding, beating, grinding, wire brushing the cargo area was ready for a coat of panel flek. Date: 20/07/11 After LOTS of welding, beating, grinding, wire brushing the cargo area was ready for a coat of panel flek.
DSC_0780_076aDSC_0780 Iso free 2 pac primer as a sealer. Date: 06/08/11 Iso free 2 pac primer as a sealer.
DSC_0781_077aDSC_0781 Date: 06/08/11
DSC_0784_078aDSC_0784 Date: 06/08/11
DSC_0796_079aDSC_0796 Date: 06/08/11
DSC_0799_080aDSC_0799 Date: 06/08/11
DSC_0944_081aDSC_0944 This is a light skim to fix the blemishes. Date: 06/08/11 This is a light skim to fix the blemishes.
DSC_0945_082aDSC_0945 You can see the high and low spots. A very thin film of filler brings up the low spots. Date: 06/08/11 You can see the high and low spots. A very thin film of filler brings up the low spots.
DSC_0946_083aDSC_0946 Date: 06/08/11
DSC_0947_084aDSC_0947 Date: 06/08/11
DSC_0948_085aDSC_0948 Date: 06/08/11
DSC_0958_086aDSC_0958 Date: 06/08/11
DSC_0220_087aDSC_0220 Now its time for the guide coat. Date: 12/08/11 Now its time for the guide coat.
DSC_0221_088aDSC_0221 Date: 12/08/11
DSC_0222_089aDSC_0222 Date: 12/08/11
DSC_0224_090aDSC_0224 Date: 12/08/11
DSC_0225_091aDSC_0225 Date: 12/08/11
DSC_0226_092aDSC_0226 Date: 12/08/11
DSC_0229_093aDSC_0229 Date: 12/08/11
DSC_0230_094aDSC_0230 Date: 12/08/11
DSC_0231_095aDSC_0231 Date: 12/08/11
DSC_0239_096aDSC_0239 Date: 12/08/11
DSC_0571_097aDSC_0571 I wire brushed underneath and sprayed some body deadner. It is amazing on how much deadner you go though. I ran out. Date: 15/08/11 I wire brushed underneath and sprayed some body deadner. It is amazing on how much deadner you go though. I ran out.
DSC_0572_098aDSC_0572 Date: 15/08/11
DSC_0573_099aDSC_0573 There were some rust pinholes in the floorpan - not enough to warrant replacement. The holes were MIG welded up, then application of KBS coating to derust and seal for a long long time. Date: 15/08/11 There were some rust pinholes in the floorpan - not enough to warrant replacement. The holes were MIG welded up, then application of KBS coating to derust and seal for a long long time.
DSC_0574_100aDSC_0574 KBS is a gloss coating but will change colour with sunlight. On items that get UV, you must go over the top with another product. Date: 15/08/11 KBS is a gloss coating but will change colour with sunlight. On items that get UV, you must go over the top with another product.
DSC_0577_101aDSC_0577 I put a coat on the chassis rails as well. Hope it keeps looking good. Date: 15/08/11 I put a coat on the chassis rails as well. Hope it keeps looking good.
DSC_0602_104aDSC_0602 Time to make a spray booth. I got an old gazebo from somewhere and welded the legs up to make a frame. Date: 11/09/11 Time to make a spray booth. I got an old gazebo from somewhere and welded the legs up to make a frame.
DSC_0613_105aDSC_0613 Even though the car is pretty stripped, it still needs to be masked up to prevent overspray to getting into places where it is not wanted. Date: 11/09/11 Even though the car is pretty stripped, it still needs to be masked up to prevent overspray to getting into places where it is not wanted.
DSC_0617_106aDSC_0617 You can see the makeshift spraybooth. I just had plastic on the top to stop the dust from falling into the paint. Date: 11/09/11 You can see the makeshift spraybooth. I just had plastic on the top to stop the dust from falling into the paint.
DSC_0619_107aDSC_0619 Unfortunately while spraying, the masking from the tray moved and I got some overspray on the panel behind the rear window. Real bummer, the tray will need to be resprayed. Date: 11/09/11 Unfortunately while spraying, the masking from the tray moved and I got some overspray on the panel behind the rear window. Real bummer, the tray will need to be resprayed.
DSC_0622_108aDSC_0622 I might have had the air pressure wrong because I got some 'orange peel' in the paint. Not to worry, it can be sanded flat later. Date: 11/09/11 I might have had the air pressure wrong because I got some 'orange peel' in the paint. Not to worry, it can be sanded flat later.
DSC_0623_109aDSC_0623 Date: 11/09/11
DSC_0627_110aDSC_0627 Date: 11/09/11
DSC_0629_111aDSC_0629 Date: 11/09/11
DSC_0631_112aDSC_0631 Date: 11/09/11
DSC_0635_113aDSC_0635 Date: 11/09/11
DSC_0641_114aDSC_0641 Date: 11/09/11
DSC_0670_115aDSC_0670 I am doing the car up with Sandman/GTS style blackouts. These give the car a lower and sleeker look. Masking up with blue line tape before the masking tape is a must for this type of painting. Date: 24/09/11 I am doing the car up with Sandman/GTS style blackouts. These give the car a lower and sleeker look. Masking up with blue line tape before the masking tape is a must for this type of painting.
DSC_0673_116aDSC_0673 Gloss black for all along the rocker panel Date: 24/09/11 Gloss black for all along the rocker panel
DSC_0675_117aDSC_0675 The angles and curves of the blackouts are hard to work out from pictures. I think I have the radius at the bottom of the bumper recess incorrect. Don't tell anyone. Date: 24/09/11 The angles and curves of the blackouts are hard to work out from pictures. I think I have the radius at the bottom of the bumper recess incorrect. Don't tell anyone.
DSC_0679_118aDSC_0679 Date: 24/09/11
DSC_0679_118aDSC_0679 More masking. Date: 24/09/11 More masking.
DSC_0691_119aDSC_0691 Picure of the firewall in black and no blackouts on the side yet. Date: 24/09/11 Picure of the firewall in black and no blackouts on the side yet.
DSC_0698_120aDSC_0698 Look at all the crap that gets washed in the cabin. Make sure the floor drain plugs are removed. Date: 24/09/11 Look at all the crap that gets washed in the cabin. Make sure the floor drain plugs are removed.
DSC_0703_121aDSC_0703 This is how the blackouts turned out. Date: 24/09/11 This is how the blackouts turned out.
DSC_0705_122aDSC_0705 Date: 24/09/11
DSC_0708_123aDSC_0708 Date: 24/09/11
DSC_0709_124aDSC_0709 Date: 24/09/11
DSC_0710_125aDSC_0710 Date: 24/09/11
DSC_0714_126aDSC_0714 Date: 24/09/11
DSC_0715_127aDSC_0715 Date: 24/09/11
DSC_0717_128aDSC_0717 Date: 24/09/11
DSC_0720_129aDSC_0720 Date: 24/09/11
DSC_0722_130aDSC_0722 Date: 24/09/11
DSC_0728_131aDSC_0728 With the AUD so strong against USD, I thought I would buy Pontiac 15" rims as GTS look alikes. They will look great once I can afford the tyres. Date: 24/09/11 With the AUD so strong against USD, I thought I would buy Pontiac 15" rims as GTS look alikes. They will look great once I can afford the tyres.
DSC_0733_132aDSC_0733 Now to start on the doors. I removed all the hardware - trim, lock, window etc. there are a few dents to fix but not much rust. Date: 24/09/11 Now to start on the doors. I removed all the hardware - trim, lock, window etc. there are a few dents to fix but not much rust.
DSC_0734_133aDSC_0734 Date: 24/09/11
DSC_0842_135aDSC_0842 After some filling, sanding and undercoat, the colour coat is ready. Date: 07/10/11 After some filling, sanding and undercoat, the colour coat is ready.
DSC_0844_136aDSC_0844 Date: 07/10/11
DSC_0847_137aDSC_0847 Tailgate is an ebay special for $100. The problem is that it didnt fit properly and needed some adjustment with a big hammer. Date: 07/10/11 Tailgate is an ebay special for $100. The problem is that it didnt fit properly and needed some adjustment with a big hammer.
DSC_0853_138aDSC_0853 The door frame needs a blackout. Date: 07/10/11 The door frame needs a blackout.
DSC_0866_140aDSC_0866 The tailgate is fitted. It is much more satisfying to put panels back on instead of taking them off. Date: 07/10/11 The tailgate is fitted. It is much more satisfying to put panels back on instead of taking them off.
DSC_0868_141aDSC_0868 Additionaly added the tail-lights. Date: 07/10/11 Additionaly added the tail-lights.
DSC_0872_144aDSC_0872 Date: 11/10/11
DSC_0877_145aDSC_0877 Date: 11/10/11
DSC_0887_158aDSC_0887 I did some polishing of the roof. Its starting to look OK. Date: 15/10/11 I did some polishing of the roof. Its starting to look OK.
DSC_0890_146aDSC_0890 The next step is to fit the doors. These are a major pain in the neck. There are 12 bolts for each door, and the door needs to be adjusted for up/down/front/back/in/out. Whew! Date: 15/10/11 The next step is to fit the doors. These are a major pain in the neck. There are 12 bolts for each door, and the door needs to be adjusted for up/down/front/back/in/out. Whew!
DSC_0892_148aDSC_0892 Once the front/back/up/down/in/out is adjusted, the door jewelry can be added. I put the door seal on first. Date: 15/10/11 Once the front/back/up/down/in/out is adjusted, the door jewelry can be added. I put the door seal on first.
DSC_0893_149aDSC_0893 Lining up the gaps takes a bit of patience. Date: 23/10/11 Lining up the gaps takes a bit of patience.
DSC_0894_150aDSC_0894 Date: 23/10/11
DSC_0895_151aDSC_0895 Things added to the door include window regulator, door lock, door striker, door handle, door seal, Date: 23/10/11 Things added to the door include window regulator, door lock, door striker, door handle, door seal,
DSC_0896_152aDSC_0896 Now the drivers side as well. Also fitted window glass, outer door belt, bailey channel, and some internal bits and pieces. Date: 23/10/11 Now the drivers side as well. Also fitted window glass, outer door belt, bailey channel, and some internal bits and pieces.
DSC_0901_157aDSC_0901 Trying to get the door gap uniform. Date: 23/10/11 Trying to get the door gap uniform.
DSC_0900_156aDSC_0900 Next up is to dummy fit the front end before it gets painted. Date: 23/10/11 Next up is to dummy fit the front end before it gets painted.
DSC_0915_166aDSC_0915 The spoiler was bought off ebay for $100. It needed some filing and adjustment to fit. Date: 23/10/11 The spoiler was bought off ebay for $100. It needed some filing and adjustment to fit.
DSC_0917_167aDSC_0917 Once it is all disassembled and painted, it will look great. Date: 23/10/11 Once it is all disassembled and painted, it will look great.
DSC_0912_164aDSC_0912 The guards, bonnet, radiator support panel and nosecone are all off different cars. Need to lign them all up. Date: 23/10/11 The guards, bonnet, radiator support panel and nosecone are all off different cars. Need to lign them all up.
DSC_0920_168aDSC_0920 Cant wait until it is finished. Date: 23/10/11 Cant wait until it is finished.
DSC_0936_170aDSC_0936 Date: 14/02/12
DSC_0097_172aDSC_0097 Getting the guards ready for paint. Date: 14/02/12 Getting the guards ready for paint.
DSC_0099_173aDSC_0099 The nosecone was a pain in the neck to strip for paint. There are so many complicated nooks and crannies it drove me crazy. In the end I gave up and sent it away for media blasting. Best $50 I've spent. Date: 14/02/12 The nosecone was a pain in the neck to strip for paint. There are so many complicated nooks and crannies it drove me crazy. In the end I gave up and sent it away for media blasting. Best $50 I've spent.
DSC_0146_174aDSC_0146 A lick of paint on the front panel makes it all good.
Date: 16/02/12 A lick of paint on the front panel makes it all good.
DSC_0147_175aDSC_0147 The inside of the bonnet and you can see the guards in the background. Date: 16/02/12 The inside of the bonnet and you can see the guards in the background.
DSC_0149_176aDSC_0149 This is an aftermarket front spoiler from ebay. The fibreglass was a bit rough but after a clean up and some paint they look OK. Date: 16/02/12 This is an aftermarket front spoiler from ebay. The fibreglass was a bit rough but after a clean up and some paint they look OK.
DSC_0152_177aDSC_0152 The guards after stripping, beating, filling, primer, more filling and finally colour. Date: 16/02/12 The guards after stripping, beating, filling, primer, more filling and finally colour.
DSC_0155_178aDSC_0155 Proper GTS mirrors are way too expensive. I had a couple of XB GT mirrors lying around so I ground the bases down to suit the Holden doors. A bit of primer and paint and they should look good. Date: 16/02/12 Proper GTS mirrors are way too expensive. I had a couple of XB GT mirrors lying around so I ground the bases down to suit the Holden doors. A bit of primer and paint and they should look good.
DSC_0162_179aDSC_0162 Next up - motor reco. Whoo hoo. This is a 4.2L, 4 barrel. Date: 16/02/12 Next up - motor reco. Whoo hoo. This is a 4.2L, 4 barrel.
DSC_0168_180aDSC_0168 I kind of skipped a few steps here. Motor was stripped cleaned honed, new rings, gaskets (of course), reco carby, new water and oil pumps, HEI ignition. Date: 16/02/12 I kind of skipped a few steps here. Motor was stripped cleaned honed, new rings, gaskets (of course), reco carby, new water and oil pumps, HEI ignition.
DSC_0175_181aDSC_0175 Front of the donk. I forgot to add that I had to change cylinder heads and sump as well. Date: 16/02/12 Front of the donk. I forgot to add that I had to change cylinder heads and sump as well.
DSC_0177_182aDSC_0177 It goes in so easy with no front panels on. Date: 25/02/12 It goes in so easy with no front panels on.
DSC_0179_183aDSC_0179 You can see the extractors nicely painted. This took me a whole day to wire-brush, rust-convert and spray. Date: 25/02/12 You can see the extractors nicely painted. This took me a whole day to wire-brush, rust-convert and spray.
DSC_0180_184aDSC_0180 Date: 01/03/12
DSC_0184_185aDSC_0184 Date: 01/03/12
DSC_0193_186aDSC_0193 This picture shows a couple of hidden things. Now the motor and gearbox are in the shifter is fitted. Also fitted the correct clutch (HZ-WB is different to earlier models) pedal and cable. Pedal is hidden behind the steering wheel spoke. Date: 01/03/12 This picture shows a couple of hidden things. Now the motor and gearbox are in the shifter is fitted. Also fitted the correct clutch (HZ-WB is different to earlier models) pedal and cable. Pedal is hidden behind the steering wheel spoke.
DSC_0192_187aDSC_0192 I just realised that I had not shown the dash. I put in the WB commercial dash but fitted a premier clock. All gages are working. I had to put a radio in the dash hole and even though it is a bit old, I like that model from Pioneer. The Autotecnica wheel Date: 01/03/12 I just realised that I had not shown the dash. I put in the WB commercial dash but fitted a premier clock. All gages are working. I had to put a radio in the dash hole and even though it is a bit old, I like that model from Pioneer. The Autotecnica wheel gives the dash a modern look.
DSC_0208_188aDSC_0208 I'm finally getting things together. Fitted the guards, bonnet, nosecone, headlights etc. Now I just have to connect everthing in the engine bay. Date: 18/03/12 I'm finally getting things together. Fitted the guards, bonnet, nosecone, headlights etc. Now I just have to connect everthing in the engine bay.
DSC_0209_189aDSC_0209 Engine bay with all the stuff connected. There were a few dramas. I had to replace a leaky water pump, the radiator was shot and power steering box leaked like a sieve. All fixed now. Date: 18/03/12 Engine bay with all the stuff connected. There were a few dramas. I had to replace a leaky water pump, the radiator was shot and power steering box leaked like a sieve. All fixed now.
DSC_0210_190aDSC_0210 I installed the WB combined overflow/washer bottle. This is a great set up and definately a better solution than the earlier models. Date: 19/03/12 I installed the WB combined overflow/washer bottle. This is a great set up and definately a better solution than the earlier models.
DSC_0211_191aDSC_0211 Power steering added. This was an ebay special, but after I put it on I found the thing leaked. Had to take it and get recoed. Date: 19/03/12 Power steering added. This was an ebay special, but after I put it on I found the thing leaked. Had to take it and get recoed.
DSC_0215_192aDSC_0215 Installing the interior took all weekend. The headlining is velour, door trims have been redone in non-factory look but still look OK to me. Date: 19/03/12 Installing the interior took all weekend. The headlining is velour, door trims have been redone in non-factory look but still look OK to me.
DSC_0216_193aDSC_0216 It is looking better but I still have to make the kick panels. Date: 19/03/12 It is looking better but I still have to make the kick panels.
DSC_0219_195aDSC_0219 I reckon this is the best interior shot. How comfy does it look? Date: 19/03/12 I reckon this is the best interior shot. How comfy does it look?
DSC_0220_196aDSC_0220 Seats are original WB ute. They look like Commodore but have extra extenstions on the base to fit the WB floorpan. Drivers seat is hight adjustable. Date: 19/03/12 Seats are original WB ute. They look like Commodore but have extra extensions on the base to fit the WB floorpan. Drivers seat is hight adjustable.
DSC_0229_197aDSC_0229 After adding the headlights and grille, I fitted the front spoiler and bumper. Date: 21/03/12 After adding the headlights and grille, I fitted the front spoiler and bumper.
DSC_0231_199aDSC_0231 Starting to look like a real car now. Date: 21/03/12 Starting to look like a real car now.
DSC_0255_201aDSC_0255 There were some problems on the first test drive. It sounded like there were iron filings in the diff. Took the diff out and found iron filings. I had a spare diff lying around so in it went but it wasted a whole day. Date: 14/04/12 There were some problems on the first test drive. It sounded like there were iron filings in the diff. Took the diff out and found iron filings. I had a spare diff lying around so in it went but it wasted a whole day.
DSC_0256_202aDSC_0256 After putting on the mirrors and wipers, I got a permit to test drive. The gearbox kept jumping out of 3rd gear. Date: 14/04/12 After putting on the mirrors and wipers, I got a permit to test drive. The gearbox kept jumping out of 3rd gear.
DSC_0259_203aDSC_0259 Picture of adding mirrors and wipers. Had to fix a few other issues as well. Drivers window would not work properly so I replaced the regulator mechanism. Date: 14/04/12 Picture of adding mirrors and wipers. Had to fix a few other issues as well. Drivers window would not work properly so I replaced the regulator mechanism.
DSC_0260_204aDSC_0260 As I mentioned earlier, the gearbox jumps out of gear, so I replaced the 'box with a trimatic auto. There were a few problems that needed sorting out like the wrong brake pedal and leaking transmission cooler lines. All fixed now. Date: 14/04/12 As I mentioned earlier, the gearbox jumps out of gear, so I replaced the 'box with a trimatic auto. There were a few problems that needed sorting out like the wrong brake pedal and leaking transmission cooler lines. All fixed now.
DSC_0263_225aDSC_0263 Date: 22/05/12
DSC_0018 All finished. Woo hoo. Date: 22/07/12 All finished. Woo hoo.
DSC_0019 Date: 22/07/12
DSC_0021_023 Date: 22/07/12
DSC_0022_024 Date: 22/07/12
DSC_0023_025 Date: 22/07/12
DSC_0034_026 Date: 22/07/12
DSC_0035_027 Date: 22/07/12
DSC_0036_028 Date: 22/07/12
DSC_0041a Scrubbed up nicely for the car park shots. Date: 14/08/12 Scrubbed up nicely for the car park shots.
DSC_0044a I like this shot as it shows how much better the front looks with a Statesman grille and GTS spoiler. Date: 14/08/12 I like this shot as it shows how much better the front looks with a Statesman grille and GTS spoiler.
DSC_0049a Date: 14/08/12
DSC_0026a Nice shot of the rear. I could have cleaned up the diff a bit better. Date: 14/08/12 Nice shot of the rear. I could have cleaned up the diff a bit better.
DSC_0069a Next big decision is if it needs a wheel upgrade. Front is modern 18" and skinny wall rubber and rear is 50" muscle car look. Can't make up my mind. Date: 14/08/12 Next big decision is if it needs a wheel upgrade. Front is modern 18" and skinny wall rubber and rear is 50" muscle car look. Can't make up my mind.
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