Windsor13Feb 2005. As I found her. 1978 HZ Sandman, Windsor Blue with Buckskin Trim. 253 4 speed.
Date: 28/06/07
Feb 2005. As I found her. 1978 HZ Sandman, Windsor Blue with Buckskin Trim. 253 4 speed.
Windsor20In need of some TLC. Not bad for rust, beaver panel rusted but have NOS replacement. Otherwise very rust free. A few dings here and there.
Date: 28/06/07
In need of some TLC. Not bad for rust, beaver panel rusted but have NOS replacement. Otherwise very rust free. A few dings here and there.
Windsor22Pretty scummy under the bonnet, and an ancient gas system.
Date: 28/06/07
Pretty scummy under the bonnet, and an ancient gas system.
IMGA0332Roadworthy in March 05. Looks rough in the back.
Date: 17/03/05
Roadworthy in March 05. Looks rough in the back.
RIMG0043Gas system upgraded in June 05. Much nicer.
Date: 26/07/05
Gas system upgraded in June 05. Much nicer.
RIMG0217Resto starts with the removal of the original wheels. Have a spare set of GTS rims that went onto the van during the resto process. This shows them after sandblasting, priming and charcoal paint. Taped ready for silver to go on.
Date: 06/03/06
Resto starts with the removal of the original wheels. Have a spare set of GTS rims that went onto the van during the resto process. This shows them after sandblasting, priming and charcoal paint. Taped ready for silver to go on.
RIMG0218Silver on.
Date: 08/03/06
Silver on.
RIMG0221The final product.
Date: 08/03/06
The final product.
RIMG0505Before the bodywork begins we need to get the ride hide sorted out. Much too high in the tail.
Date: 13/09/06
Before the bodywork begins we need to get the ride height sorted out. Much too high in the tail.
RIMG0512After some very nice spring work, performed by Bairnsdale Spring Works, she now sits beautifully over the rear wheels.
Date: 14/09/06
After some very nice spring work, performed by Bairnsdale Spring Works, she now sits beautifully over the rear wheels.
RIMG0513Here the big stuff starts. September 2006 she heads off to Maxs panels in Bairnsdale VIC for the bodywork and respray. Headlining was the first item to go.
Date: 18/09/06
Here the big stuff starts. September 2006 she heads off to Maxs panels in Bairnsdale VIC for the bodywork and respray. Headlining was the first item to go.
RIMG0547Front end removal and engine removed to be spruced up also.
Date: 29/09/06
Front end removal and engine removed to be spruced up also.
RIMG0567Beaver was next. A bit of cutting, pasting yet to come.
Date: 14/10/06
Beaver was next. A bit of cutting, pasting yet to come.
RIMG0581New beaver on, notice gas filler moved from behind rear wheel to beaver behind licence plate.
Date: 20/10/06
New beaver on, notice gas filler moved from behind rear wheel to beaver behind licence plate.
RIMG0587How do you pull out a scrape the entire length of a panel without warping it. Weld on hundreds of nails, pull the panel out and then grind them off. It is about now that I was starting to see what it takes to do the job properly.
Date: 20/10/06
How do you pull out a scrape the entire length of a panel without warping it. Weld on hundreds of nails, pull the panel out and then grind them off. It is about now that I was starting to see what it takes to do the job properly.
RIMG0579One for the old holdeners. Two resto's in the one place.
Date: 13/10/06
One for the old holdeners. Two resto's in the one place.
RIMG0597Lower tailgate reskinned with NOS skin.
Date: 26/10/06
Lower tailgate reskinned with NOS skin.
RIMG0604Tailgate back on and in position.
Date: 30/10/06
Tailgate back on and in position.
RIMG0630RH Chassis rail after being bent back to its correct location.
Date: 03/11/06
RH Chassis rail after being bent back to its correct location.
RIMG0650Time to blast some sand onto the Sandman.
Date: 21/11/06
Time to blast some sand onto the Sandman.
RIMG0653After blasting. The larger body panels will be hand sanded.
Date: 21/11/06
After blasting. The larger body panels will be hand sanded.
RIMG0661Max begins the gruelling sanding process.
Date: 21/11/06
Max begins the gruelling sanding process.
RIMG0663Dion sanding the already blasted tailgate.
Date: 21/11/06
Dion sanding the already blasted tailgate.
RIMG0672Rear interior gets a lick of paint.
Date: 23/11/06
Rear interior gets a lick of paint.
RIMG0687LH side after sanding and light filling.
Date: 29/11/06
LH side after sanding and light filling.
RIMG0689This is as far as the motor got pulled down to. Just a freshen up and repaint. Will do up spare motor when funds allow.
Date: 30/11/06
This is as far as the motor got pulled down to. Just a freshen up and repaint. Will do up spare motor when funds allow.
RIMG0693In etch. Lines looking much sharper now.
Date: 30/11/06
In etch. Lines looking much sharper now.
RIMG0729Motor after paint and reassembly.
Date: 18/12/06
Motor after paint and reassembly.
RIMG0740More nice lines.
Date: 21/12/06
More nice lines.
RIMG0757Primed up. Great weather for baking paint in December. Also good for bushfires. Very worrying times about now, for parents and panelbeaters houses. Intermittent work on van and on saving property.
Date: 02/01/07
Primed up. Great weather for baking paint in December. Also good for bushfires. Very worrying times about now, for parents and panelbeaters houses. Intermittent work on van and on saving property.
RIMG0761Engine bay and chassis sprayed.
Date: 02/01/07
Engine bay and chassis sprayed.
RIMG0768The old man Glenn helping with the motor. Without him this would not have been possible. Also an old holdener among other things. His changing stable consists of at present 2 FC's (1 original restored, 1 hotted up in build), 68 Cooper S mini, S model v
Date: 07/01/07
The old man Glenn helping with the motor. Without him this would not have been possible. Also an old holdener among other things. His changing stable consists of at present 2 FC's (1 original restored, 1 hotted up in build), 68 Cooper S mini, S model valiant, Triumph Herald, 1914 GWK veteran. Not hard to catch the car bug growing up here!!
RIMG0770Pic of me actually doing some work!!!
Date: 07/01/07
Pic of me actually doing some work!!!
RIMG0781Motor back in.
Date: 07/01/07
Motor back in.
RIMG0882Finally we see some colour.
Date: 07/02/07
Finally we see some colour.
RIMG0917Off to see Murph for the headlining.
Date: 26/03/07
Off to see Murph for the headlining.
RIMG1040Starting to look like a van again.
Date: 10/05/07
Starting to look like a van again.
RIMG1042I like this shot. Looks tough.
Date: 10/05/07
I like this shot. Looks tough.
RIMG1043Hows this for a score, all NOS for $50!!!!
Date: 11/05/07
Hows this for a score, all NOS for $50!!!!
RIMG1052Now for the wet rubbing.
Date: 16/05/07
Now for the wet rubbing.
RIMG1058Like waiting for a baby to be born, after 9 months we have paint. Pretty good shine straight off the gun.
Date: 23/05/07
Like waiting for a baby to be born, after 9 months we have paint. Pretty good shine straight off the gun.
RIMG1108In getting blocked back. Stuffed if I could stand all day with my hand in cold water in 8 degree weather.
Date: 06/06/07
In getting blocked back. Stuffed if I could stand all day with my hand in cold water in 8 degree weather.
RIMG1131Masking for blackouts.
Date: 14/06/07
Masking for blackouts.
RIMG1202Black on.
Date: 20/06/07
Black on.
RIMG1216Spoiler on.
Date: 21/06/07
Spoiler on.
IMG_1804Nearly done.
Date: 24/06/07
Nearly done.
IMG_1807Ready to take home!! Nothing wired up yet so on a trailer it must be.
Date: 25/06/07
Ready to take home!! Nothing wired up yet so on a trailer it must be.
IMG_1812Most nervous time of the whole deal was getting it on the trailer. About an inch each side of the wheels spare, and the fear of tearing off the spoiler.
Date: 25/06/07
Most nervous time of the whole deal was getting it on the trailer. About an inch each side of the wheels spare, and the fear of tearing off the spoiler.
IMG_1819Back in the shed at dads place. Talk about weather extremes during this, first there were bushfires, the day after this came the floods.
Date: 26/06/07
Back in the shed at dads place. Talk about weather extremes during this, first there were bushfires, the day after this came the floods.
IMG_1821Hooking up the wiring and the gas. She started but had no oil pressure. Needed to remove oil filter and pump and load with oil before she would agree to pick it up. Big relief when she did.
Date: 26/06/07
Hooking up the wiring and the gas. She started but had no oil pressure. Needed to remove oil filter and pump and load with oil before she would agree to pick it up. Big relief when she did.
IMG_1824Looks good with the plates on. Off to see Rex for some twin pipes.
Date: 26/06/07
Looks good with the plates on. Off to see Rex for some twin pipes.
RIMG1263 (2)Twinnies on. A bit more difficult than expected due to the lowering and reduced clearance around diff. Also a gas tank to contend with.
Date: 09/07/07
Twinnies on. A bit more difficult than expected due to the lowering and reduced clearance around diff. Also a gas tank to contend with.
RIMG1259 (2)Mufflers side by side.
Date: 09/07/07
Mufflers side by side.
RIMG1261 (2)GTS nuts and caps on.
Date: 09/07/07
GTS nuts and caps on.
RIMG1262 (2)Showing nuts and caps, plus ride height.
Date: 09/07/07
Showing nuts and caps, plus ride height.
RIMG1378So much for waiting until funds allowed for the motor rebuild. We took the van back to finalise some work on the headlining and she wouldn't start. Motor was stuffed.
Date: 07/04/08
So much for waiting until funds allowed for the motor rebuild. We took the van back to finalise some work on the headlining and she wouldn't start. Motor was stuffed.
RIMG1387Well now she is 40 thou oversize.
Date: 07/04/08
Well now she is 40 thou oversize.
IMG_1931Finally time to take her home.
Date: 07/04/08
Finally time to take her home.
IMG_1943Now to start interior, underfelt first.
Date: 07/04/08
Now to start interior, underfelt first.
IMG_1947Carpet next.
Date: 07/04/08
Carpet next.
IMG_1951Seats in.
Date: 07/04/08
Seats in.
IMG_1965Console in. New gearshift boot.
Date: 07/04/08
Console in. New gearshift boot.
IMG_2276Sandman decals on.
Date: 07/04/08
Sandman decals on.
IMG_2275Finally ready to show.
Date: 07/04/08
Finally ready to show.
IMG_2272Rebuilt motor in all it's glory.
Date: 07/04/08
Rebuilt motor in all it's glory.
IMG_2260The first outing. Lakes motor fest. Lakes Entrance Victoria. Saturday 5th April 2008.
Date: 07/04/08
The first outing. Lakes motor fest. Lakes Entrance Victoria. Saturday 5th April 2008.