Login « Register « Sidebar
Old Holden Sheds » My EH Holden » Body preparation and paint

Body preparation and paint

Dropped the car of on 20th June 2008, hopefully get it back in 12 months. I've been given an estimate of 10K to do all the repairs, body work and complete paint including underside.

Date: 10/06/09
Owner: my eh holden
Size: 144 items
 
Panel shop 1
 

Panel shop 1

Safely in place at the paint shop. Lets hope it's not there too long..

Date: 19/06/08
Views: 207
 
Beaver rust (ouch)
 

Beaver rust (ouch)

Rear beaver removed to replace with repro panel. Some rust internally which will be dealt with whilst it can be accessed. Boot barrel hole replaced in rear panel as per the engineers requirements.

Date: 05/08/08
Views: 193
 
New beaver panel1
 

New beaver panel1

New repro beaver panel in place. I had the exhaust cut area modified so that the 3" pipe i am using would fit neatly and not hang down below the panel.

Date: 14/08/08
Views: 132
 
New beaver panel2
 

New beaver panel2

New panel in place. The inner panel was also replaced for extra insurance against rust in the future. Once the car is painted all the sills and panel cavities will be wax filled to keep out the water.

Date: 14/08/08
Views: 118
 
panels being prepared for etch primer
 

panels being prepared for etch primer

Bolt on panels being prepared for epoxy etch primer. All the hanging panels were sent out to be stripped. They came back in excellent condition, both the panels themselves and the job done by the stripper are great. Not a lot of major body work needed.

Date: 31/08/08
Views: 135
 
panels after blasting (2)
 

panels after blasting (2)

Panels waiting for sanding and etching.

Date: 31/08/08
Views: 112
 
Left rear quarter
 

Left rear quarter

Rear half of the body filefinished and primered ready for assembly and regapping of the hanging panels.

Date: 31/08/08
Views: 127
 
rear and right rear quarter
 

rear and right rear quarter

Rear panel work complete.

Date: 31/08/08
Views: 104
 
panels in epoxy
 

panels in epoxy

All the hanging panels now in 2 pack epoxy ready for refitting and regapping..

Date: 02/09/08
Views: 108
 
rear primed and boot fitted
 

rear primed and boot fitted

Rear quarters primed and the boot lid refitted and gapped. 11 individual dents in the boot lid means a fair amount of work to get it straight

Date: 17/09/08
Views: 105
 
rear primed and boot fitted 2
 

rear primed and boot fitted 2

Rear quarters primed and the boot lid refitted and gapped. 11 individual dents in the boot lid means a fair amount of work to get it straight

Date: 17/09/08
Views: 86
 
dents in boot skin
 

dents in boot skin

Boot lid skin not in the best shape. This will keep the panelbeaters busy for a while.

Date: 17/09/08
Views: 99
 
Boot lid done (3)
 

Boot lid done (3)

Boot lid repaired and in etch primer

Date: 07/10/08
Views: 86
 
Boot lid done (4)
 

Boot lid done (4)

Boot lid repaired and in etch primer

Date: 07/10/08
Views: 84
 
body shell repairs finished
 

body shell repairs finished

Body shell repairs now completed and a thin etch primer applied to keep everything dry and rust free.

Date: 13/10/08
Views: 78
 
body shell repairs finished (4)
 

body shell repairs finished (4)

Turret had several dents that were unusual. I am guessing the car had roof racks fitted in a previous life that were so overloaded they were sitting on the roof.

Date: 13/10/08
Views: 103
 
Bodywork Feb 2009
 

Bodywork Feb 2009

Most of the bodywork done. Reskinned LHR door and patched both front doors at the lower front corner. Front sheetmetal goes on this Friday then the alignment begins.

Date: 08/02/09
Views: 92
 
Bodywork Feb 2009 (6)
 

Bodywork Feb 2009 (6)

Most of the bodywork done. Reskinned LHR door and patched both front doors at the lower front corner. Front sheetmetal goes on this Friday then the alignment begins.

Date: 08/02/09
Views: 87
 
Body repairs just about done (10)
 

Body repairs just about done (10)

Most of the repairs now complete. Final reassembly and gapping not far away now

Date: 15/02/09
Views: 99
 
bonnet underside after blasting
 

bonnet underside after blasting

Bonnet has been blasted and ready for rubbing back

Date: 28/02/09
Views: 89
 
IMGP0511
 

IMGP0511

Main body work just about finished. Final prefit just around the corner

Date: 07/03/09
Views: 95
 
IMGP0510
 

IMGP0510

Final detailing of the engine bay before the car is hifill primed.

Date: 07/03/09
Views: 105
 
Body work nearly finished
 

Body work nearly finished

Just about finished the engine bay. Next week all the door jambs and dash area will be sorted. Then we're in primer. Can't wait!

Date: 12/03/09
Views: 112
 
Front subframes off (5)
 

Front subframes off (5)

Front subframe assembly removed to allow final detailing of firewall before primer goes on.

Date: 23/03/09
Views: 104
 
Front subframes off (3)
 

Front subframes off (3)

We welded the removable steering column cover into place permantly. No need for it to be removable with a rack and pinion steering setup. This area will now match the passenger side of the firewall..

Date: 23/03/09
Views: 83
 
IMGP0875sml
 

IMGP0875sml

Date: 21/04/09
Views: 101
 
IMGP0879sml
 

IMGP0879sml

Date: 21/04/09
Views: 76
 
Body repairs just about done (10)sml
 

Body repairs just about done (10)sml

Date: 21/04/09
Views: 78
 
IMGP0884
 

IMGP0884

Date: 21/04/09
Views: 70
 
front sml
 

front sml

Bodywork complete, starting to bolt the shell back together for gapping and first coats of primer.

Date: 26/04/09
Views: 64
 
passenger side sml
 

passenger side sml

Bodywork complete, starting to bolt the shell back together for gapping and first coats of primer

Date: 26/04/09
Views: 64
 
drivers side sml
 

drivers side sml

Bodywork complete, starting to bolt the shell back together for gapping and first coats of primer

Date: 26/04/09
Views: 66
 
engine bay sml
 

engine bay sml

Bodywork complete, starting to bolt the shell back together for gapping and first coats of primer

Date: 26/04/09
Views: 67
 
IMGP0957sml
 

IMGP0957sml

Bodywork complete, starting to bolt the shell back together for gapping and first coats of primer

Date: 26/04/09
Views: 63
 
100_0005sml
 

100_0005sml

trial fit of tail lights

Date: 13/05/09
Views: 65
 
100_0004sml
 

100_0004sml

trial fit of tail lights

Date: 13/05/09
Views: 61
 
IMGP0994sml
 

IMGP0994sml

Front shot. ALL repairs completed and the final panel gapping underway. Hope to have Hi-Fill on the car next week.

Date: 17/05/09
Views: 60
 
IMGP1002sml
 

IMGP1002sml

Front shot. ALL repairs completed and the final panel gapping underway. Hope to have Hi-Fill on the car next week.

Date: 17/05/09
Views: 59
 
DSCN6548sml
 

DSCN6548sml

Date: 26/05/09
Views: 55
 
DSCN6545sml
 

DSCN6545sml

Date: 26/05/09
Views: 58
 
DSCN6546sml
 

DSCN6546sml

Date: 26/05/09
Views: 57
 
DSCN6547sml
 

DSCN6547sml

Date: 26/05/09
Views: 55
 
DSCN6549sml
 

DSCN6549sml

Date: 26/05/09
Views: 57
 
IMGP1008sml
 

IMGP1008sml

Finally after 12 months in the panel shop being massaged back into shape there is primer on the car. The front end panels slowed us down as there was 20mm difference in the diagonal measurements across the top of the engine bay. The chassis rails were str

Date: 25/05/09
Views: 87
 
IMGP1006sml
 

IMGP1006sml

Finally after 12 months in the panel shop being massaged back into shape there is primer on the car. The front end panels slowed us down as there was 20mm difference in the diagonal measurements across the top of the engine bay. The chassis rails were str

Date: 25/05/09
Views: 69
 
IMGP1005sml
 

IMGP1005sml

Finally after 12 months in the panel shop being massaged back into shape there is primer on the car. The front end panels slowed us down as there was 20mm difference in the diagonal measurements across the top of the engine bay. The chassis rails were str

Date: 25/05/09
Views: 72
 
IMGP1010sml
 

IMGP1010sml

Finally after 12 months in the panel shop being massaged back into shape there is primer on the car. The front end panels slowed us down as there was 20mm difference in the diagonal measurements across the top of the engine bay. The chassis rails were str

Date: 25/05/09
Views: 82
 
IMGP1018sml
 

IMGP1018sml

Date: 27/05/09
Views: 67
 
IMGP1015sml
 

IMGP1015sml

Rubbing down begins

Date: 26/05/09
Views: 72
 
IMGP1020sml
 

IMGP1020sml

Date: 27/05/09
Views: 71
 
IMGP1025sml
 

IMGP1025sml

Date: 27/05/09
Views: 66
 
IMGP1021sml
 

IMGP1021sml

Date: 27/05/09
Views: 66
 
IMGP1030sml
 

IMGP1030sml

Date: 28/05/09
Views: 71
 
IMGP1031sml
 

IMGP1031sml

Date: 28/05/09
Views: 69
 
body  (12)sml
 

body (12)sml

VR 80 litre tank cleaned, modified and ready for hi fill primer and paint

Date: 31/05/09
Views: 70
 
body  (10)sml
 

body (10)sml

Doors and boot lid hi-filled and sanded awaiting the second hi fill before priming

Date: 31/05/09
Views: 64
 
body  (14)sml
 

body (14)sml

Side shot

Date: 31/05/09
Views: 85
 
IMGP1129sml
 

IMGP1129sml

Date: 08/06/09
Views: 87
 
IMGP1128sml
 

IMGP1128sml

Date: 08/06/09
Views: 80
 
IMGP1139sml
 

IMGP1139sml

Date: 10/06/09
Views: 74
 
IMGP1142sml
 

IMGP1142sml

Date: 10/06/09
Views: 61
 
IMGP1144sml
 

IMGP1144sml

Date: 10/06/09
Views: 96
 
IMGP1145sml
 

IMGP1145sml

Date: 10/06/09
Views: 96
 
IMGP1135sml
 

IMGP1135sml

Date: 10/06/09
Views: 67
 
IMGP1149sml
 

IMGP1149sml

Date: 10/06/09
Views: 74
 
IMGP1133sml
 

IMGP1133sml

Date: 10/06/09
Views: 76
 
IMGP1153
 

IMGP1153

Date: 11/06/09
Views: 254
 
IMGP1152
 

IMGP1152

Date: 11/06/09
Views: 192
 
IMGP1151
 

IMGP1151

Date: 11/06/09
Views: 103
 
IMGP1150
 

IMGP1150

Date: 11/06/09
Views: 131
 
body on rotisserie - Copy
 

body on rotisserie - Copy

Front shop of body on rotisserie

Date: 15/06/09
Views: 161
 
body on rotisserie (13) - Copy
 

body on rotisserie (13) - Copy

Rear shot of body on rotisserie

Date: 15/06/09
Views: 152
 
body on rotisserie (9) - Copy
 

body on rotisserie (9) - Copy

Passenger side engine bay shot

Date: 15/06/09
Views: 97
 
body on rotisserie (8) - Copy
 

body on rotisserie (8) - Copy

Drivers side engine bay shot.

Date: 15/06/09
Views: 94
 
body on rotisserie (7) - Copy
 

body on rotisserie (7) - Copy

Bonnet hinge mounts have been smoothed into the inner guards by welding all the seams and then smoothing and filling

Date: 15/06/09
Views: 78
 
body on rotisserie (4) - Copy
 

body on rotisserie (4) - Copy

Transmission tunnel shot showing crossmember cut out to clear 4L60E transmission

Date: 15/06/09
Views: 106
 
IMGP1239sml
 

IMGP1239sml

Inner guards being blocked down for the final coat of primer and colour

Date: 29/06/09
Views: 80
 
IMGP1346sml
 

IMGP1346sml

Underside finished in gloss black. Engine bay to be done tomorrow and interior and jambs also. Brining it home on Monday.

Date: 09/07/09
Views: 113
 
IMGP1348sml
 

IMGP1348sml

Underside finished in gloss black. Engine bay to be done tomorrow and interior and jambs also. Bringing it home on Monday.

Date: 09/07/09
Views: 106
 
IMGP1351sml
 

IMGP1351sml

Underside finished in gloss black. Engine bay to be done tomorrow and interior and jambs also. Bringing it home on Monday.

Date: 09/07/09
Views: 149
 
IMGP1357sml
 

IMGP1357sml

Underside finished in gloss black. Engine bay to be done tomorrow and interior and jambs also. Brining it home on Monday.

Date: 09/07/09
Views: 116
 
IMGP1356sml
 

IMGP1356sml

Underside finished in gloss black. Engine bay to be done tomorrow and interior and jambs also. Brining it home on Monday.

Date: 09/07/09
Views: 112
 
IMGP1354sml
 

IMGP1354sml

Underside finished in gloss black. Engine bay to be done tomorrow and interior and jambs also. Brining it home on Monday.

Date: 09/07/09
Views: 165
 
IMGP2257sml
 

IMGP2257sml

EH final panel fitting before paint.

Date: 06/11/09
Views: 67
 
IMGP2237sml
 

IMGP2237sml

Bonnet hinges finished. These have had the spring mounting tabs cut off and all the corners rounded. I drilled out the rivets holding them together and rebuilt the worn surfaced with a brazing rod. They were reassembled and are now nice and tight.

Date: 31/10/09
Views: 80
 
IMGP2266sml
 

IMGP2266sml

All front sheet metal in place and aligned as best as possible. It's not perfect but will have to do.

Date: 08/11/09
Views: 29
 
IMGP2255sml
 

IMGP2255sml

EH final panel fitting before paint.

Date: 06/11/09
Views: 79
 
IMGP2248sml
 

IMGP2248sml

EH final panel fitting before paint.

Date: 06/11/09
Views: 52
 
IMGP2284sml
 

IMGP2284sml

Trial fit of the side mouldings revealed a bit of work will be needed to align them correctly

Date: 08/11/09
Views: 44
 
IMGP2281sml
 
View Panorama

IMGP2281sml

Trial fit of the side mouldings revealed a bit of work will be needed to align them correctly

Date: 08/11/09
Views: 46
 
IMGP2279sml
 

IMGP2279sml

All front sheet metal in place and aligned as best as possible. It's not perfect but will have to do.

Date: 08/11/09
Views: 32
 
IMGP2278sml
 

IMGP2278sml

All front sheet metal in place and aligned as best as possible. It's not perfect but will have to do.

Date: 08/11/09
Views: 35
 
IMGP2272sml
 

IMGP2272sml

All the hanging panels on and gapped. Even gaps all round that are a bit larger than desired.

Date: 08/11/09
Views: 40
 
IMGP2271sml
 

IMGP2271sml

All the hanging panels on and gapped. Even gaps all round that are a bit larger than desired.

Date: 08/11/09
Views: 30
 
IMGP2262sml
 

IMGP2262sml

Hanging panels on and bonnet fittted and functioning correctly

Date: 08/11/09
Views: 26
 
IMGP2258sml
 

IMGP2258sml

Trial fit of the rear bumper.

Date: 08/11/09
Views: 28
 
IMGP2250sml
 

IMGP2250sml

EH final panel fitting before paint.

Date: 06/11/09
Views: 43
 
IMGP2297sml
 

IMGP2297sml

boot lid repaired

Date: 13/11/09
Views: 39
 
IMGP2292sml
 

IMGP2292sml

Bonnet side gap and guard spear holes in place

Date: 13/11/09
Views: 30
 
IMGP2291sml
 

IMGP2291sml

Bonnet side gap and guard spear holes in place

Date: 13/11/09
Views: 25
 
IMGP2295sml
 

IMGP2295sml

Factory pnael gap is the same at the top of the door skin and also at the bottom but grows in the middle.

Date: 13/11/09
Views: 28
 
IMGP2339sml
 

IMGP2339sml

Boot lid and front apron finished and ready for final sanding and paint

Date: 24/11/09
Views: 37
 
IMGP2334sml
 

IMGP2334sml

Front guards needed a few minor repairs and are now ready for paint

Date: 24/11/09
Views: 40
 
IMGP2335sml
 

IMGP2335sml

Doors all repaired and ready for final priming sanding and paint

Date: 24/11/09
Views: 38
 
IMGP2350sml
 

IMGP2350sml

The alumium cup in the radiator support panel is a seat for the bonnet prop. I had to remove the bonnet hinge springs as they fouled the brake master cylinder.

Date: 24/11/09
Views: 45
 
IMGP2342sml
 

IMGP2342sml

When I rebuilt the front door hinges I put them back together incorrectly. The quickest fix was to drill and tap new door mounting holes. Now theyr'e ready for paint.

Date: 24/11/09
Views: 38
 
IMGP2302
 
View Panorama

IMGP2302

Side shot, ready for dismantling and paint

Date: 17/11/09
Views: 51
 
IMGP2303sml
 

IMGP2303sml

Ready for disassembly and paint

Date: 13/11/09
Views: 58
 
100_0023 (2)sml
 

100_0023 (2)sml

The colour going on.

Date: 29/11/09
Views: 56
 
100_0019 (2)sml
 

100_0019 (2)sml

The colour going on. I tried to be artistic!!

Date: 29/11/09
Views: 51
 
100_0016 (2)sml
 

100_0016 (2)sml

The colour going on. Getting there.

Date: 29/11/09
Views: 48
 
IMGP2379sml
 

IMGP2379sml

Colour and clear on now bake in a moderate oven for half an hour.

Date: 29/11/09
Views: 56
 
IMGP2380sml
 

IMGP2380sml

I think the colour is a bit darker than I thought it would be, I will wait until it's in sunlight to see for sure.

Date: 29/11/09
Views: 48
 
IMGP2383sml
 

IMGP2383sml

Passenger side front guard needed a reasonable size repair on the wheel arch lip. It looks to have been carried out succesfully as its now invisible

Date: 29/11/09
Views: 50
 
100_0039sml
 

100_0039sml

Everything finished and now curing.

Date: 29/11/09
Views: 53
 
100_0036 (2)sml
 

100_0036 (2)sml

Everything finished and now curing.

Date: 29/11/09
Views: 57
 
IMGP2331sml
 

IMGP2331sml

These are the bonnet retaining bolts. Instead of plain button heads I have machined up some aluminium washers that allow me to use countersunk stainless bolts. This will give a smooth finish once installed.

Date: 28/11/09
Views: 50
 
IMGP2333sml
 

IMGP2333sml

Closeup of bonnet mounting bolt

Date: 28/11/09
Views: 48
 
IMGP2332sml
 

IMGP2332sml

Closeup of bonnet mounting bolt

Date: 28/11/09
Views: 58
 
DSCN9222sml
 

DSCN9222sml

Final painting finally happening

Date: 09/12/09
Views: 46
 
DSCN9220sml
 

DSCN9220sml

Final painting finally happening

Date: 09/12/09
Views: 43
 
DSCN9214sml
 

DSCN9214sml

Final painting finally happening

Date: 09/12/09
Views: 46
 
DSCN9212sml
 

DSCN9212sml

Final painting finally happening

Date: 09/12/09
Views: 45
 
DSCN9210sml
 

DSCN9210sml

Final painting finally happening

Date: 09/12/09
Views: 43
 
DSCN9187sml
 

DSCN9187sml

Date: 09/12/09
Views: 44
 
DSCN9183sml
 

DSCN9183sml

Date: 09/12/09
Views: 43
 
IMGP2448sml
 

IMGP2448sml

Complete tail lights ready for installation. These are completely 100% NEW OLD STOCK Holden parts

Date: 05/12/09
Views: 49
 
IMGP2451sml
 

IMGP2451sml

Complete tail lights ready for installation. These are completely 100% NEW OLD STOCK Holden parts.

Date: 05/12/09
Views: 45
 
IMGP2455sml
 
View Panorama

IMGP2455sml

Grille bars cleaned, polished and ready for installation.

Date: 05/12/09
Views: 47
 
paint large 1
 

paint large 1

More paint completed

Date: 02/12/09
Views: 51
 
IMGP2397sml
 

IMGP2397sml

More paint completed

Date: 02/12/09
Views: 49
 
IMGP2394sml
 

IMGP2394sml

More paint completed

Date: 02/12/09
Views: 48
 
IMGP2386sml
 

IMGP2386sml

More paint completed

Date: 02/12/09
Views: 52
 
100_0012sml
 

100_0012sml

Doors and front guards ready for colour. Only 20 years to get to this stage.

Date: 29/11/09
Views: 52
 
DSCN9227sml
 

DSCN9227sml

Final painting finally happening

Date: 09/12/09
Views: 53
 
IMGP9463sml
 

IMGP9463sml

Onto the truck for the trip home.

Date: 23/12/09
Views: 36
 
IMGP9443sml
 

IMGP9443sml

All the hanging panels back on and aligned, the bonnet still needs a little tweaking, masked up and ready for the final polish/buff.

Date: 22/12/09
Views: 43
 
IMGP9432sml
 

IMGP9432sml

Original EH fuel cap repainted and rechromed handle

Date: 22/12/09
Views: 41
 
IMGP9409sml
 

IMGP9409sml

Date: 20/12/09
Views: 46
 
IMGP9460sml
 

IMGP9460sml

Ready to load onto the truck for the journey home.

Date: 23/12/09
Views: 48
 
100_0001sml
 

100_0001sml

Amplifiers painted and reassembled ready for installation. All up 1440 watts RMS. 4320 watts peak. Should help me annoy the local doof doof's.

Date: 15/12/09
Views: 41
 
100_0007sml
 

100_0007sml

Amplifiers painted and reassembled ready for installation. All up 1440 watts RMS. 4320 watts peak. Should help me annoy the local doof doof's.

Date: 15/12/09
Views: 39
 
IMGP2559sml
 

IMGP2559sml

The body has been colour sanded and awaiting buffing.

Date: 14/12/09
Views: 47
 
IMGP2557crop
 

IMGP2557crop

The body has been colour sanded and awaiting buffing.

Date: 14/12/09
Views: 54

Actions

Advanced Search
View Slideshow View Slideshow (Fullscreen)

My EH Holden

1. New Pictures ... 4. http://www.... 5. 350 Engine ... 6. HQ 308 EFI ... 7. Body... 8. This is how... 9. On the way ... 10. On the way ... ... 32. My first EH...

Random Image

DSC01937

DSC01937

Date: 01/04/10 Views: 22

Powered by Gallery v2.2