DSC00474

P4290004

Start by cleaning everything. all parts housing etc. remove all seals and old gaskets. I use caustic soda in a powdered form, mixed with hot water to clean alloy. works a treat.

P4290008

P4290007

check for cracks and any other battle scars.

P4300015

fit the reverse piston into the housing with springs and retainer plate ready for circlip.

P4300018

compress retainer plate and fit the circlip

P4300022

fit the reverse friction plates and steel plates. drop in the reverse ring gear. note; soak friction plates in oil first. dont forget the needle bearing.

P5010026

replace the friction plates and steels in the drum, seals on the piston and check for any wear on the hub

P4300023

install planetary gear set.

P4300024

replace drum piston seals, lubricate and fit to clutch drum. add springs retaining plate, compress and fit circlip.

P4300025

use two G clamps to compress retainer

P5020038

fit input shaft into drum and install drum assembly. don"t forget the wedding band.

P4290015

wedding band

P5010030

fit a new band, and just nip it tight. adjustment comes later.

P5020032

assemble shift linkages an rooster comb.

P5020035

check pump for wear, replace if necessary

P5020036

use a large hose clamp to locate the two halves of the pump before tightening the bolts. replace the sealing rings.

P5020040

P5020041

P5030044

P5030046

P5030047

P5030049